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Selective Laser Sintering (SLS) allows you to quickly create tough, durable parts that are heat and chemical resistant. They are readily joined mechanically or with adhesives and have an acceptable surface finish. Detailed feature definitions designed into the part, coupled with high durability and long term stability, make SLS an excellent choice for producing both functional prototypes and production parts without the expense of tooling. SLS production is economically viable for low complexity designs when the production volume is so low that tooling expenses are hard to justify. At the other end of the extreme, SLS production can be economically viable for even large production volumes if the design is of sufficient complexity that it would be difficult or impossible to fabricate the part with any other method.
This duct assembly included five custom components, 15 fasteners, adhesives and multiple assembly steps prior to being redesigned for SLS production.
Redesign allowed for a single SLS production part, resulting in fewer components, reduced weight, increased strength and no need for assembly. The part can now be ordered as needed without meeting production minimums and storing excess inventory.

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